A mockup of my chips ahoy packaging redesign

Chips Ahoy

Packaging Design

This packaging design is a passion project where I had to redesign packaging for an existing brand. Keeping the target audience in mind, I wanted to make an interactive packaging design that could be used in multiple ways. The goal is for the design to be sustainable for the environment while giving the consumers something that they could use again after the treats are all gone.

Skip to Final Design

inspiration & Sketches

I started by figuring out how I wanted the box to look. Playing around with different box styles gave me an idea on what I wanted to do.

the moodboard for the design
sketches of the ideas
more sketches of the ideas
the first sketches of the design
dieline of the front of the box

front

Process

The first step was to create die lines. This took a bit of work since I had to print, cut, and test every time I changed something in the file.

Overall, it took me several hours to get to a point where I am happy with the results.

dielines of the back of the outside box

back

dieline of the inner boxes

inside boxes

I tested the prototype by putting the boxes inside the carrying case and putting cookies inside the boxes. I made sure that every box would fit six cookies and that they would close completely without needing any adhesive for ease of use.

prototype of the outside box
top view of the outside box prototype
image showing the prototype of the inside of the outer box with the inside boxes in it
image showing the prototype of the inside of the outer box with the inside boxes in it
image of cookies inside the inner box

concept 1

Once the final die lines were done, I had to think of the design to put on it. I have three concepts for both the outside and the inside boxes.

The first design concept leaned more towards looking like a cookie. The bottom of the packaging will have a perforated paper craft with a cookie character to make it more interactive and interesting for children. The inside boxes are simple with a faint cookie pattern all over them.

concept 1 of the outside box
concept 1 of the inside boxes

concept 2

The second design was more playful with the cookie character having a full body design and playing with a kite. I did not include the paper craft in this design to make it more simple. I have added the cookie character into the design of the inside boxes, and I changed the colour to a more pastel version of the colours from concept 1.

concept 2 of the inside boxes
concept 2 of the outside box

concept 3

The third concept is a mix of the two concepts with the cookie design on the top of the box and the rest of the box being blue. I made the darker blue more saturated in this one compared to the second design since more saturated colours catch the eyes more.

The papercraft and the cookie character were included in this one. The inside boxes had the full body of the cookie character with a faint cookie pattern all over the box. The colours are darker than in the second version.

concept 3 of the outside box
concept 3 of the inside boxes

The design I went with was the main box from concept 3 with some modifications and the inside boxes of concept 2.

I then proceed to digitize the design.

When digitizing, I made sure that the design had a bleed to account for any cutting errors that may occur, making sure that the die line, perforation line, and score line were also marked.

flat lay of the front of the outside box

front

flat lay of the back of the outer box

back

flay lay of the blue inside box

inside box 1

flay lay of the pink inside box

inside box 2

flay lay of the yellow inside box

inside box 3

The final part of this project was to print everything out and assemble it.

front of the outside box
image of the top of the outside box
back of the outer box
side 1 of the outer box
side 2 of the outer box
bottom of the outside box
final prototype of the inner boxes
image of the back of the inside boxes
image of the inside boxes in the outer box

feedback

The overall feedback was that the majority of the people I showed this project to liked it. They liked the more illustrative approach this design had in comparison to the original packaging. They also liked that the boxes are fully recyclable and can be used in different ways after the boxes are empty.

final version

The final version is a carrying case that has three boxes inside. It was made for easy carrying, especially for kids. The three boxes inside are for ease of serving. For example, when packing kids’ lunch boxes, they could just grab a box from the carrying case and put it inside. All the components can also be used as gift boxes, or as a pencil holders with little modification, such as cutting one side off the boxes, and the handles of the carrying case. The bottom of the box has a character that is perforated, so the kids can pop it out, glue it together, and play with it.

A mockup of my chips ahoy packaging redesign
poster featuring the chips ahoy packaging redesign

I made a poster to show all the elements of the project and what the final piece looks like. Due to the bad lighting in the original image, I had to digitally add the design onto the prototype.

Over a year later, I changed the inside boxes to have different variations of the cookie character.